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F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

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F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

Nom De Marque:	Beishun
Numéro De Modèle:	XY-3I/450×1400
Quantité De Produit:	1 ensemble
Prix:	Négociable
Détails De L'emballage:	20GP
Conditions De Paiement:	LC, T/T, Western Union

Informations détaillées

Description du produit

Informations détaillées

Lieu d'origine:

Qingdao

Certification:

ISO/CE

Piston:

Fer forgé HS 72-75 refroidi Dureté

Pression d'unité de superficie:

21kg/cm2

Note automatique:

PLC ou manuel

Diamètre du cylindre:

500mm

Emballage:

FCL/LCL

Structure:

Colonne/Cadre

Accident vasculaire cérébral:

300mm

Condition:

NOUVEAU

Couche fonctionnante:

1,2,4

Couche de travail:

Comme vos exigences

Usage:

Pour la fabrication de produits en caoutchouc plus gros

Tension:

course de cylindre:

Personnalisé

Taper:

Colonne

Pouvoir:

10 kW

Nombre de rouleaux:

Trois

Composants de base:

PLC, moteur, incidence, vitesse, pompe

Longueur de rouleau:

1000 mm

Méthode de chauffage:

Électrique

Circuit de refroidissement:

Facultatif

Dureté de la surface du rouleau:

HS72-75

Matériau de rouleau:

fonte réfrigérée

Période de garantie:

12 mois

Matériau à rouleau:

Nylon/acier/fer forgé réfrigéré

Rouleau:

Fonte réfrigérée alliée

Pression maximale:

10MPA

Garantie:

5 ans

Système d'aspirateur:

Facultatif

Couleur:

Capacité d'approvisionnement:

20 pieds

Mettre en évidence:

500mm Cylinder Diameter Rubber Calender Machine

10kW Power 3-Roll Calender

1000mm Roll Length F-Type Calender

Description du produit

F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production

What is an F-Type 3-Roll Calender?

The "F-Type" configuration features three rolls arranged vertically or near-vertically, resembling the letter "F". Material feeds between the top and middle rolls and exits between the middle and bottom rolls. The three precisely machined cylinders rotate in opposite directions to process rubber compounds into continuous sheets.

Key Features and Advantages

Superior Sheet Quality and Dimensional Accuracy

Precision Roll Grinding: Rolls ground to tight tolerances ensure perfect cylindricality and eliminate thickness variations.
Roll Bending Compensation: Hydraulic cross-axis adjustment counters roll bowing under pressure for uniform sheet thickness.
Controlled Nip (Gap): Micro-adjustable gaps between rolls enable precise thickness control.

Excellent for Composite and Laminated Structures

Specialized for Friction Coating and Topping processes
Simultaneously processes fabric substrates (nylon, polyester, steel cord) with rubber compounds
Speed differential between rolls forces rubber penetration into fabric weave
Bottom nip allows lamination of additional rubber layers or final sizing
Ideal for conveyor belts, tire carcasses, and inflatable rafts

Efficient Heating and Cooling

Heat exchange rolls maintain precise temperature profiles using steam, hot water, or thermal oil
Hot rolls maintain compound viscosity for processing
Cooler rolls at final nip "set" the sheet and prevent sticking (airing process)

Robust Construction and Control

Heavy-duty frame withstands significant separating forces
Variable-speed motors enable precise roll speed and friction ratio control
Integrated PLC and HMI for recipe storage, process automation, and repeatability

Technical Specifications

Model	Roller Dia * Length (mm)	Mid-Roller Liner Speed (m/min)	Calendaring Width (mm)
XY-3I1120	360*1120	7.5-22.5	900
XY-3L1120	360*1120	2-20	900
XY-3I1400	400*1400	8.8-26.39	1200
XY-3I1450	450*1450	2.5-25	1225
XY-3F1600	510*1600	2.5-25	1375
XY-3F1520	560*1520	1.5-15	1200
XY-3F1830	610*1730	4.5-45	1500
XY-3F2540	810*2540	3-30	2300
XY-3F3400	900*3400	0.54-5.4	3200
XY-4F1120	360*1120	7-21	900
XY-4F1400	400*1400	8.8-26.39	1200
XY-4Γ1600	560*1600	3.5-30	1400

Typical Process Flow

Pre-Feeding: Pre-warmed rubber compound fed into top nip via extruder or 2-roll mill
Fabric Insertion: Fabric substrate fed between rubber compound and middle roll
Coating (Top Nip): Rubber forced into fabric weave under heat and pressure with speed differential
Lamination/Sizing (Bottom Nip): Coated fabric calendered to final gauge or laminated with additional rubber layer
Take-Off and Cooling: Finished sheet stripped by precision conveyor and cooled over drums to stabilize dimensions

Comparison with Other Calender Types

Inverted L-Type (4-Roll): Better for simple sheeting but less effective for friction coating
Z-Type (4-Roll): Minimizes roll deflection but more complex for fabric coating applications

Why Choose the F-Type 3-Roll Calender?

This system uniquely combines three critical functions in one continuous process:

Precision sheeting with exceptional thickness uniformity
Superior fabric coating capability for strong, void-free bonds
Efficient laminating of multiple rubber and fabric layers

The F-type 3-roll rubber calender is indispensable for manufacturing high-performance rubber products requiring consistency, strength, and precision.

Étiquettes:

Machine de calandre verticale à trois rouleaux SGS

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machine de calandre SGS à 2 rouleaux

Détails Des Produits

Maison > Produits >

Machine en caoutchouc de calendrier

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

Toutes Les Catégories

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

Nom De Marque:	Beishun
Numéro De Modèle:	XY-3I/450×1400
Quantité De Produit:	1 ensemble
Prix:	Négociable
Détails De L'emballage:	20GP
Conditions De Paiement:	LC, T/T, Western Union

Informations détaillées

Description du produit

Informations détaillées

Lieu d'origine:

Qingdao

Nom de marque:

Beishun

Certification:

ISO/CE

Numéro de modèle:

XY-3I/450×1400

Piston:

Fer forgé HS 72-75 refroidi Dureté

Pression d'unité de superficie:

21kg/cm2

Note automatique:

PLC ou manuel

Diamètre du cylindre:

500mm

Emballage:

FCL/LCL

Structure:

Colonne/Cadre

Accident vasculaire cérébral:

300mm

Condition:

NOUVEAU

Couche fonctionnante:

1,2,4

Couche de travail:

Comme vos exigences

Usage:

Pour la fabrication de produits en caoutchouc plus gros

Tension:

220V

course de cylindre:

Personnalisé

Taper:

Colonne

Pouvoir:

10 kW

Nombre de rouleaux:

Trois

Composants de base:

PLC, moteur, incidence, vitesse, pompe

Longueur de rouleau:

1000 mm

Méthode de chauffage:

Électrique

Circuit de refroidissement:

Facultatif

Dureté de la surface du rouleau:

HS72-75

Matériau de rouleau:

fonte réfrigérée

Période de garantie:

12 mois

Matériau à rouleau:

Nylon/acier/fer forgé réfrigéré

Rouleau:

Fonte réfrigérée alliée

Pression maximale:

10MPA

Garantie:

5 ans

Système d'aspirateur:

Facultatif

Couleur:

tous

Quantité de commande min:

1 ensemble

Prix:

Négociable

Détails d'emballage:

20GP

Délai de livraison:

30 - jour

Conditions de paiement:

LC, T/T, Western Union

Capacité d'approvisionnement:

20 pieds

Mettre en évidence:

500mm Cylinder Diameter Rubber Calender Machine

10kW Power 3-Roll Calender

1000mm Roll Length F-Type Calender

Description du produit

F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production

What is an F-Type 3-Roll Calender?

Key Features and Advantages

Superior Sheet Quality and Dimensional Accuracy

Precision Roll Grinding: Rolls ground to tight tolerances ensure perfect cylindricality and eliminate thickness variations.
Roll Bending Compensation: Hydraulic cross-axis adjustment counters roll bowing under pressure for uniform sheet thickness.
Controlled Nip (Gap): Micro-adjustable gaps between rolls enable precise thickness control.

Excellent for Composite and Laminated Structures

Specialized for Friction Coating and Topping processes
Simultaneously processes fabric substrates (nylon, polyester, steel cord) with rubber compounds
Speed differential between rolls forces rubber penetration into fabric weave
Bottom nip allows lamination of additional rubber layers or final sizing
Ideal for conveyor belts, tire carcasses, and inflatable rafts

Efficient Heating and Cooling

Heat exchange rolls maintain precise temperature profiles using steam, hot water, or thermal oil
Hot rolls maintain compound viscosity for processing
Cooler rolls at final nip "set" the sheet and prevent sticking (airing process)

Robust Construction and Control

Heavy-duty frame withstands significant separating forces
Variable-speed motors enable precise roll speed and friction ratio control
Integrated PLC and HMI for recipe storage, process automation, and repeatability

Technical Specifications

Model	Roller Dia * Length (mm)	Mid-Roller Liner Speed (m/min)	Calendaring Width (mm)
XY-3I1120	360*1120	7.5-22.5	900
XY-3L1120	360*1120	2-20	900
XY-3I1400	400*1400	8.8-26.39	1200
XY-3I1450	450*1450	2.5-25	1225
XY-3F1600	510*1600	2.5-25	1375
XY-3F1520	560*1520	1.5-15	1200
XY-3F1830	610*1730	4.5-45	1500
XY-3F2540	810*2540	3-30	2300
XY-3F3400	900*3400	0.54-5.4	3200
XY-4F1120	360*1120	7-21	900
XY-4F1400	400*1400	8.8-26.39	1200
XY-4Γ1600	560*1600	3.5-30	1400

Typical Process Flow

Pre-Feeding: Pre-warmed rubber compound fed into top nip via extruder or 2-roll mill
Fabric Insertion: Fabric substrate fed between rubber compound and middle roll
Coating (Top Nip): Rubber forced into fabric weave under heat and pressure with speed differential
Lamination/Sizing (Bottom Nip): Coated fabric calendered to final gauge or laminated with additional rubber layer
Take-Off and Cooling: Finished sheet stripped by precision conveyor and cooled over drums to stabilize dimensions

Comparison with Other Calender Types

Inverted L-Type (4-Roll): Better for simple sheeting but less effective for friction coating
Z-Type (4-Roll): Minimizes roll deflection but more complex for fabric coating applications

Why Choose the F-Type 3-Roll Calender?

This system uniquely combines three critical functions in one continuous process:

Precision sheeting with exceptional thickness uniformity
Superior fabric coating capability for strong, void-free bonds
Efficient laminating of multiple rubber and fabric layers

The F-type 3-roll rubber calender is indispensable for manufacturing high-performance rubber products requiring consistency, strength, and precision.

Étiquettes: